05.10.2025 aktualisiert

**** ******** ****
100 % verfügbar

Senior Structural Analysis and Fatigue Specialist in Aerospace and Automotive Industries

Winterthur, Schweiz
Weltweit
Degree of Aeronautical Engineer specialization in Aerodynamics
Winterthur, Schweiz
Weltweit
Degree of Aeronautical Engineer specialization in Aerodynamics

Profilanlagen

Mario Malnati CV.pdf

Über mich

Italian, 56 yo, Aerospace Engineer with 30 years' experience in mechanical industry, automotive and aerospace, both fixed wing and helicopters.

Skills

AutomobilindustrieBauwesenChassisContent ManagementSchwingungenErmüdung (Material)Finite-Elemente-MethodenMATLABInstandhaltungSuspensionSoftwareentwicklungStatistikenBaukonstruktionFahrzeugdynamikWundversorgungLuft- und RaumfahrtindustrieVBA Programming LanguageSicherheitsbestimmungenProgramming Languages
Finite Element Analysis
Stress structural analysis by both FEM and hand calculation. Expertise in meshing, construction and analysis of large FE models with linear and non-linear material behavior.

Fatigue Analysis
Fatigue of materials and structures using FEM-based approaches. Development of multiaxial fatigue criteria and probabilistic fatigue methodologies for reliability and safety analyses.

Aerospace Certification
Large experience in aerospace regulation and certification aspects. Preparation of documents and dossiers for authorities (EASA) for fixed wing and rotorcrafts.

Structural Optimization
Implementation of both classical and topological approaches for structural optimization in aerospace and automotive applications.

Fracture Mechanics
Crack propagation and residual strength analysis. 2D and 3D FE calculation of Stress Intensity Factors and planning of DT-based maintenance programs.

Vehicle Dynamics
Analysis, design and optimization of mechanical structures in automotive domain including suspension systems, chassis, and body structures. Multibody analyses, CMS-basec coupled MB & FEM.

Vibration Analysis
Structural vibration analysis, frequency response, identification of vibration modes, and filtering of vibrations for automotive and aerospace applications.

Software Development
Development of technical and engineering macros and programs using Excel-VBA, Matlab, and other programming languages for specialized engineering applications.

Erfahrung

Berufserfahrungmehr als 10 Jahre
Freelancer seit2025

Sprachen

DeutschgutEnglischverhandlungssicherFranzösischverhandlungssicherItalienischMuttersprache

Projekthistorie

Team Leader for Fatigue and Damage Tolerance

KOPTER Group (former Marenco Swisshelicopter)
Development and implementation of F&DT methodologies for certification of AW09 Helicopter (CS-27 category). Fatigue substantiation of dynamic components, rotors and controls. Flight data gathering and analysis for fatigue loads.

Compliance Verification Engineer (CVE) for Fatigue & Damage Tolerance

RUAG Aerospace GmbH
Responsible for approving compliance documents for F&DT evaluation of aircraft structures. EASA authorized signatory. Aircraft structural maintenance of Dornier 228, Dornier/Dassault Alpha Jet, and Bell UH1D Helicopter.

Consultant Engineer

Dassault Aviation
Static and fatigue substantiation of business-jet fuel tank surrounding structure.

Team Leader of Fatigue and Damage Tolerance

SK105 SKYLANDER Aircraft
Led F&DT team (up to 6 members) for aircraft structure. Construction of Fatigue Loads and Spectra. Fatigue and Fracture Mechanics analysis. Documentation for EASA CS-23 Certification.

Research Engineer

PSA - Peugeot Citroën Automobiles
Research projects on Multibody-FEM simulation for vehicle endurance tests. Dimensioning of body structures, analysis of car-body deformation effects on vehicle dynamics. Development of FE models for automotive structures analysis.

Stress Engineer

GECI International
Stress analyses for railway seats structures and aircraft components. FE simulation of bird impact on wing structure for Dassault Aviation.

Team Lead for Calculation Activities

FIAT Automobiles
Led calculation team for McPherson front axle and Twist Beam rear axle. Focused on handling performance, stress analysis, optimization, fatigue analysis, and vibration response analysis.

Stress Engineer

Rovetta Presse (Manzoni Presse group)
Stress and fatigue analysis of mechanical presses structure and components. Development of Fortran code for motion equations of mechanical presses link-drive mechanism.

Kontaktanfrage

Einloggen & anfragen.

Das Kontaktformular ist nur für eingeloggte Nutzer verfügbar.

RegistrierenAnmelden