21.10.2026 aktualisiert

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100 % verfügbar

Senior MES / CSV Consultant | PharmaSuite & Syncade | EBR/MBR | GMP | Pharmaceutical Manufacturing

Cork, Irland
Nur Remote
Master of Computer Applications (MCA) - Devi Ahilya University
Cork, Irland
Nur Remote
Master of Computer Applications (MCA) - Devi Ahilya University

Profilanlagen

AjayKumar_CV.pdf

Über mich

Senior MES/CSV Consultant with 14+ years’ experience in PharmaSuite & Syncade across GMP sites in Ireland, Europe, and the USA. Expert in MES recipe authoring, EBR/MBR, change control, validation (IQ/OQ/UAT), and digital validation using Kneat & HP ALM.

Skills

MES Platforms & Delivery
Expertise in Rockwell FactoryTalk PharmaSuite and Emerson Syncade, covering end-to-end MES delivery including architecture, functional requirements, process mapping, recipe authoring, workflow design and review, EBR/MBR, implementation, upgrades, enhancements, and migration across GMP-regulated pharmaceutical environments.

Computer System Validation (CSV) & Compliance
Comprehensive knowledge of CSV, URS, FDS, IQ, OQ, UAT, GAMP 5, 21 CFR Part 11, ALCOA+, and GMP standards, with hands-on experience authoring and executing validation documentation using Kneat and HP ALM / Quality Center.

MES Integration & Automation
Proficiency in MES-Automation integration using OPC/Kepware, equipment model design and configuration, and cross-functional collaboration with Manufacturing, QA, Validation, Automation, and IT teams to ensure compliant and production-ready MES solutions.

ISA-88 / ISA-95 Standards
Application of ISA-88 and ISA-95 standards in the design and delivery of MES solutions, including EBRs, MBRs, recipes, workflows, and reusable MES building blocks aligned with global pharmaceutical manufacturing standards.

Change Control & Impact Assessment
Execution of impact assessments, delta analysis, and change control processes for MES enhancements and system upgrades within GMP-regulated environments.

SQL Server & Tools
Working knowledge of SQL Server, ServiceNow, HP ALM / Quality Center, and Kneat for MES support, validation, and project management activities.

Stakeholder & Project Management
Stakeholder management, cross-functional leadership, change control, risk management, and end-to-end MES implementation and validation across global pharmaceutical sites in Ireland, USA, and Europe.

Software Engineering Foundation
Strong foundation in software development, databases, and industrial systems built through early career experience at Satyam Computer Services / Tech Mahindra, Robert Bosch, and Siemens, supporting manufacturing, automation, and enterprise applications.

Six Sigma & Agile
Certified Six Sigma Yellow Belt and SAFe Agilist, supporting structured problem-solving and agile delivery methodologies in complex project environments.

Erfahrung

Berufserfahrungmehr als 10 Jahre
Freelancer seit2026

Sprachen

EnglishMuttersprache

Projekthistorie

Senior MES Consultant

Lonza
Supporting Rockwell FactoryTalk PharmaSuite MES delivery within a GMP-regulated biopharmaceutical environment, covering FRS, process mapping, Master Recipe development/review, and Syncade-to-PharmaSuite migration across Chrome/MEDIA, USP, and downstream processing/cleaning. Supporting IQ/OQ and validation activities for recipe configuration, workflow behaviour, and migrated functionality. Collaborating with Manufacturing, QA, Validation, Automation, and IT to support GMP-compliant MES delivery and production readiness.

MES Core Solution Delivery Team Member

Pfizer Inc. (via Cognizant)
Supported global Rockwell FactoryTalk PharmaSuite standardisation and rollout, including EBRs, MES workflows, Unit Procedures, and validation using HP ALM. Collaborated with Rockwell Automation on PharmaSuite enhancements and provided Level 4 production support, including issue resolution and root-cause analysis. Location: Sanford, USA. Project-based assignments.

Senior MES Engineer

Eli Lilly Kinsale Cork
Delivered validated Emerson Syncade MES enhancements and change controls within a GMP-regulated pharmaceutical manufacturing environment. Configured and enhanced MES recipes and Electronic Batch Records (EBRs) supporting manufacturing operations. Performed impact assessment, delta analysis, and change control for MES enhancements and system upgrades. Authored and maintained URS/FDS and executed IQ, OQ, and UAT using Kneat and HP ALM in accordance with GAMP 5. Supported MES production issues and controlled releases, collaborating with Manufacturing, QA, Automation, and IT teams.

MES Technical Lead

West Pharmaceutical Services (via Cognizant)
Led MES upgrade delivery in a GMP-regulated manufacturing environment, coordinating vendors, Automation, QA, and IT teams through assessment, change implementation, testing, and deployment. Performed impact assessment, requirement mapping, and system change analysis, supporting CSV activities including IQ, OQ, and regression testing. Provided hands-on MES support through go-live and production, including MES object changes, SQL updates, ERP web-service integrations, issue resolution, and deployment stabilisation.

Manager - Projects

Cognizant Technology Solutions
Led MES implementation, upgrade, enhancement, validation, and production-support programs across global GMP pharmaceutical sites in Ireland, USA, and Europe. Designed and delivered MES solutions including EBRs, MBRs, recipes, workflows, and reusable MES building blocks aligned with ISA-88/95 and global standards. Managed end-to-end MES delivery including impact assessment, delta analysis, validation readiness, deployment, cross-functional coordination, and audit-ready operations.

MES Consultant

Pfizer Inc. (via Cognizant)
Implemented and rolled out AMPS Rockwell FactoryTalk PharmaSuite MES, supporting DCS phase/workflow configuration, MES-automation integration, testing, rollout, and production stabilisation. Location: Ireland / USA.

MES Solution Consultant

B. Braun Medical Inc. (via Cognizant)
Led implementation and rollout of Rockwell FactoryTalk PharmaSuite (FTPS) across Weigh & Dispense, Compounding, FFS, Sterilisation, and Packaging in a GMP environment. Performed functional and technical analysis and translated manufacturing requirements into MES workflows, EBRs, and Master Recipes supporting multiple SKUs. Designed and configured MES equipment models and automation parameters, including MES-automation integration using Kepware OPC. Developed MES workflows supporting CIP cycles, equipment changeover, and process execution. Location: Daytona Beach, USA.

MES Implementation Lead

Pfizer Inc. (via Cognizant)
Led site-wide deployment of Rockwell FactoryTalk PharmaSuite (FTPS) supporting electronic batch execution in a GMP-regulated environment. Performed As-Is/To-Be and fit-gap analysis of manufacturing processes, automation systems, and batch records against Pfizer MES standards. Provided technical leadership for MES building blocks, EBRs, workflows, validation readiness, cutover, and post-go-live stabilisation. Location: Illertissen, Germany.

Software Engineer (Early Career)

Satyam Computer/ Tech Mahindra (Client: Microsoft) | Robert Bosch | Siemens
Built a strong foundation in software development, databases, and industrial systems, supporting manufacturing, automation, and enterprise applications.

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