19.06.2026 aktualisiert

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Lead Process & Utilities Engineer (CAPEX / Pharma)

Neuheim, Schweiz
Weltweit
Master's in Process Engineering, TU Dortmund
Neuheim, Schweiz
Weltweit
Master's in Process Engineering, TU Dortmund

Profilanlagen

CV_Masroor.pdf
CV_Masroor_cap.pdf

Über mich

I am a skilled Process Engineer with experience across Chemicals, pharmaceutical API production, sustainable technologies, and large-scale energy infrastructure projects in Switzerland, Germany and Europe. My work combines process design, C&Q, engineering coordination

Skills

Chemische GefährdungenChemische ReaktionstechnikComplianceVerfahrenstechnikFunktionale SicherheitPharma-EngineeringProzessdesignProzesssimulationThermische VerfahrenstechnikIq/oq/pqP&I LogaWasserstoffindustrieGmp-gerechte Dokumentation
GMP-Regulated Utilities & Sterile Manufacturing
Expertise in utilities for sterile and parenteral processing including Clean Steam, WFI, Purified Water, Nitrogen, and HVAC sterile interfaces. Preparation and review of URS, FS, DS, RA, IQ/OQ protocols, and FAT/SAT packages. Validation and qualification support for process and utility equipment.

CAPEX Project & Engineering Leadership
Lead engineer for brownfield and greenfield CAPEX projects across pharmaceutical, chemical, and energy sectors. Multidisciplinary coordination covering process, utilities, automation, piping, QA, and commissioning. Cost estimation, planning, scheduling, stakeholder and vendor management, and risk assessments including HAZOP/LOPA.

Process Engineering & P&ID Development
Execution of process engineering tasks across feasibility, design, and execution phases. Development and digitalization of P&IDs, mass and energy balances, and process utility specifications. Conducted HAZOPs, 3D model reviews, and process safety assessments.

Documentation & GMP Compliance
Creation of GMP-compliant documentation, SGU/HSE documentation, process and utility specifications, and P&IDs. Change control, deviation support, and compliance evaluations in regulated pharmaceutical and chemical environments.

Commissioning & Qualification (FAT/SAT, IQ/OQ)
Support of FAT/SAT preparations and commissioning activities. Ensuring IQ/OQ readiness for critical utilities and qualification-ready engineering deliverables.

Functional Safety Engineering (TUV SUD Certified)
Lead SIL-related safety activities as TUV SUD Certified Functional Safety Engineer. Experience working in compliance with Swiss industrial quality, safety, and regulatory requirements.

Process Simulation & Modeling
Application of simulation tools including ASPEN, CONVAL, HTRI, and COMOS for process modeling, optimization, and engineering data management. Master thesis in the field of Process Modeling and Simulation.

Plant Design & P&IDs
Plant design activities including development and review of P&IDs, process flow diagrams, and engineering deliverables for industrial CAPEX projects in refinery, pharmaceutical, and chemical sectors.

Erfahrung

Berufserfahrung0 - 5 Jahre
Freelancer seit2026

Sprachen

DeutschverhandlungssicherEnglischverhandlungssicher

Projekthistorie

Commissioning and Qualification Engineer, Bubendorf

Bachem AG

Pharma und Medizintechnik

5000-10.000 Mitarbeiter

At Bachem AG, Bubendorf, I have been actively involved over a period of 2.5 years in the delivery of projects within the newly constructed Building K facility, a state-of-the-art production plant dedicated to the manufacturing of Active Pharmaceutical Ingredients (APIs) for the global pharmaceutical market.
Building K represents a significant expansion of Bachem’s production capabilities, designed to meet increasing demand for high-quality peptide and API manufacturing under strict GMP conditions. My role has been centered around Commissioning & Qualification (C&Q) activities across multiple critical systems and sub-projects.

Downstream HPLC Project (Ongoing)
Currently, I am involved in the Downstream HPLC purification unit, a critical component in API production for achieving high product purity.
Current phase:
  1. Site Acceptance Testing (SAT)
Upcoming Phase:
IK/IQ/OQ Phase

Responsibilities:
  1. Working closely with the package unit supplier to execute and document SAT procedures
  2. Ensuring all technical and functional requirements are met prior to handover
  3. Supporting readiness for transition to operations and GMP-compliant production
  4. Mechanical and Functional completion of the package unit
  5. Change Request and Change Management.

Lead Process and Utility Engineer, Schweizerhalle

Corden Pharma

Pharma und Medizintechnik

1000-5000 Mitarbeiter

At Corden Pharma, Schweizerhalle (Switzerland), I was involved in engineering activities for an API production facility, which has since been placed on hold. The facility was designed to support high-quality pharmaceutical manufacturing under stringent GMP and regulatory standards, requiring robust process utilities, environmental control systems, and sustainable waste handling solutions.
In this project, I took on a Process Utility Design role on the client side, contributing to multiple critical engineering and design workstreams.

Key Responsibilities & Contributions:

Process Utility Design Lead (Client-Side):
Led the design and coordination of process utilities, ensuring alignment with project requirements, operational needs, and regulatory compliance.

Functional Requirement Specifications (FRS):
Prepared detailed Functionality Requirement Specifications (FRS) to define system behavior, performance expectations, and design criteria for various utility and process systems.

HVAC Design Support:
Provided client-side engineering support for HVAC systems, contributing to cleanroom requirements, environmental control, and GMP-compliant air handling design.

Waste Management Concept Development:
Designed a comprehensive waste management strategy, including handling, treatment, and disposal concepts for liquid and gaseous waste streams.



Commissioning and Qualification Engineer, Bubendorf

Bachem AG in Bubendorf

Pharma und Medizintechnik

5000-10.000 Mitarbeiter

At Bachem AG, Bubendorf, I have been actively involved over a period of 2.5 years in the delivery of projects within the newly constructed Building K facility, a state-of-the-art production plant dedicated to the manufacturing of Active Pharmaceutical Ingredients (APIs) for the global pharmaceutical market.
Key Project & ResponsibilitiesTank Farm (Tanklager) & Utility Distribution Project
I played a key role in the commissioning and qualification of the solvent and waste tank farm, including the associated utility distribution network.
Scope included:
  1. Storage and handling systems for solvents and waste streams
  2. Utility distribution pipelines (process and clean utilities)
  3. Associated equipment, piping systems, and technical rooms
Core contributions:
  1. Conducted system walkdowns to ensure installation compliance and readiness for commissioning
  2. Actively participated in HAZOP studies, contributing to safe and compliant system design
  3. Supported and executed FAT (Factory Acceptance Tests) and SAT (Site Acceptance Tests) for equipment and systems
  4. Collaborated closely with the C&Q team to ensure:
  5. Adherence to project timelines
  6. Smooth commissioning execution
  7. Qualification in line with GMP standards and regulatory requirements

Step Lead, Clean Cow Project- Client DSM Kaiseraugst, Basel

BakerHicks

Energie, Wasser und Umwelt

250-500 Mitarbeiter

For the DSM Bovaer® project—a pioneering initiative focused on reducing methane emissions from cattle—I served as a Step Lead (BakerHicks) responsible for the design, procurement, and commissioning of a powder handling unit within the production facility.
Key Responsibilities & Contributions
End-to-End System Design:
Led the process design of the powder handling system, ensuring compliance with project requirements, safety standards, and operational efficiency.
Procurement & Vendor Management:
Managed procurement activities and coordinated with 7 different suppliers, ensuring timely delivery, technical alignment, and quality compliance across all equipment and components.
Process Engineering Deliverables:
Led and developed critical engineering documentation, including:
  1. P&IDs (Piping & Instrumentation Diagrams)
  2. Mass and energy balances
  3. Equipment datasheets
  4. 3-D reviews
  5. Mechanical Package Units
  6. Technical specifications
3D Model Reviews & Plant Integration:
Participated in and led 3D design reviews to ensure constructability, maintainability, and seamless integration within the overall plant layout.
Safety & Risk Management:
Played a key role in HAZOP (Hazard and Operability) studies, identifying risks and implementing mitigation strategies to ensure safe plant operation.

Lead Process and Project Engineer at TES

TES ( Tree Energy Solutions), Brussels

Energie, Wasser und Umwelt

50-250 Mitarbeiter

At TES (Tree Energy Solutions), Brussels, I contributed to the development of large-scale green energy and hydrogen infrastructure projects, supporting Europe’s transition toward sustainable and low-carbon energy systems.

Key Contributions

Electrolyzer Design (500 MW):
Contributed to the conceptual and engineering design of a 500 MW electrolyzer facility in collaboration with EWE AG.

Hydrogen Pipeline Development:
Involved in the design and integration of hydrogen pipeline infrastructure in partnership with OGE, TES, and EWE, ensuring safe and efficient transport of hydrogen across networks.

Technology Evaluation & Strategy:
Conducted analysis of innovative technologies, providing recommendations aligned with CAPEX and OPEX considerations to support strategic decision-making.

Standards & Vendor Selection:
Identified and selected external service providers for the development of company-specific engineering standards and norms, establishing a structured design framework.

Core Engineering Activities:
Led and participated in:
  1. P&ID reviews
  2. Equipment and datasheet evaluations
  3. Process calculations and technical assessments
Engineering Coordination:
Managed and coordinated multiple engineering partners, ensuring technical consistency and project alignment.
Document Management System (DMS):
Established a structured document management system, improving document control, traceability, and collaboration across stakeholders.

Zertifikate

Functional Safety Engineer

Tüv Süd

2025

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