Industrial Performance Enhancement and Process Planning

(Assembly, injection & paint)

Tasks & main focus areas:
? Implementation of PO's launch structure with active launch support
during the integration of 5 purchased plants with 5 projects in
launch
? Continues improvement of PO's launch structure & methodology
? Expert competence center development within the business unit
? Identification & development of several "Industrial 4.0" projects
? Permanent process assessments with continues improvement activities
& projects

Tasks & main focus areas:
? Successful productivity & performance improvement structure development
& implementation
? Identification of those improvement areas in Kaizen workshops
? Analysis, definition & management of those identified actions
? Successful finalization of such projects in multiple European plants
? Strong focus to standardization
? Consideration of new & innovative technologies
? Successful assembly method & layout change to support the process
flexibility approach & enhance competiveness
? First MES development & implementation for assembly for a Porsche
project
? Speaker at the "11. Fachkonferenz Ramp Up-Anlaufmanagement"

-Department Lead- (5 direct & 2 indirect team member)

Responsibilities:
? Process-Engineering responsibility for 5 plants US, Canada &
Mexico
? Department re-organization in collaboration with the headquarter
in Germany
? Implementation of existing and development of new HBPO-
Industrial Process-Engineering-Standards

Task & main focus areas:
? Process-Engineering methods & standard development
? Implementation of new innovative alignment methods
? First HBPO-NA MES-Specification development & successful project
management as well as project ramp-up

Projects:
? Multiple projects for international customers in the US, Canada &
Mexico

Innovation:
? Development of new flexible assembly process methods
? Stochastically assembly line simulation in cooperation with a German
University

Responsibilities:
? Launch structure development & implementation
? Launch assessment method development




? Launch tool development
? Pro-Active launch structure development

Activities:
? Launch process methodology implementation into HBPO's
"Produktionssystem"
? "Proactive Launch Management" roll out

Projects:
? Several international projects in GB, Canada, USA, Korea, Mexico
& Spain

Innovation:
? Development of several launch assessment & KPI tools

Responsibilities:
? Assembly process development (design for manufacturing)
? Project & Launch Management

Activities:
? Time studies & specifications
? Process & material flow development
? Plant & assembly process layout development
? Warehouse planning

Projects:
? Assembly line for Frontend Modules in Born/Netherlands
? Fully automated & robotized assembly line for "Frontend Carrier" in
Oldenburg, Germany
? Multiple assembly lines for "Door Interior Panels" in Emden, Germany


Innovation:
? Development and realization of Robot Cells in modular approach

Group Leader "Special machines for assembly technology"
(2 direct team member)

Responsibilities:
? Sales, project development, project management & launch
? Department Manager deputy
? Team member of an internal process performance improvement
project

Activities:
? Machine concept development
? Machine cost calculations
? Project management & launch

Projects:
? Multiple special assembly machines for several German & Spain
customers

Innovation:
? Method & process development for industrial mass production of
petrol pressure control valves
(Patent: DE 101 27 557 A1)
? Proof of concept (POC) for petrol pressure control valves as well
as integration of it into a fuel filter

(Joint Venture)

Director "Process Engineering & Operations"
-Department Lead- (One direct team member)

Responsibilities:
? Member of the management board
? Department and team development
? Headquarter setup support in Barcelona

Activities:
? Process development




? Acquisition structure & calculation base line development for assembly
processes
? P&L management
? Budget calculation

Projects:

? Frontend acquisition & process development for several international
customers
? Assembly process development for Cockpit Modules

Innovation:
? Development & implementation support of an "Project Management
Systems"

Responsibilities:
? Design engineer for air pollution control systems
? Design & calculations of air & fluid pipe systems
Production facility shut down management in Germany